Archive | March 2012

Google Satellite Branches Out Into Log Procurement After Tornados

Almost a year ago, a tornado swept through the St. Louis area. After seeing the destruction, I was surprised no one was killed, and at the same time excited to start salvaging trees. I drove around the first day to get a feel for things, following the trail of downed trees and using bright blue tarps that covered damaged roofs as beacons when I started to stray from the path. The first job was to procure trees before they were cut up, so I had to hustle. It didn’t take long to realize that I was going to have a tough time efficiently covering a 10-mile path.

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I went home that night and decided to look at Google maps in satellite view. I love to look at the satellite view normally, but now I had a reason. I imagined I could generally chart the path and pick out spots with the best trees. What I didn’t imagine is how well it helped me out in identifying specific trees. I was very lucky to find that the satellite photos for the area I was most interested in were taken in the early fall. In the early fall the trees are starting to change and they don’t just look like green blobs in the photos.

The ones that stood out the most were walnuts. They lose their leaves early, so in the photos they were bare. The cottonwoods were bare too, but that was it. I could scan the satellite images and find the bare trees, then go see if they were down. All but two that were down were walnuts. I got some walnuts out of the deal, but walnuts didn’t seem to be the most abundant species. As a matter of fact, I only found one block with a heavy concentration of walnuts, but it got me looking.

After closer examination, I realized that I could see the shape of the tree by its shadow on the ground. It told me if it had a long trunk (good for milling) or a short, bushy shape. The shape really helped me identify cherry. Cherry tends to have a wispy top, without much foliage and very little spread. They also tend to have stems with multiple leads. If they were alone in the photos, I could pick out cherry trees from the top. But, if not, and this is totally cool, I could jump down to street view and see the tree like I was driving down the road. This helped me verify that trees were worth looking at when I got calls from friends.

As I was going back to pick the images for this post, I realized that the photos had been updated and that the path of the tornado is visible from distant views. When I realized that, I took a look at Joplin. Wow! In Google, just type in Joplin, MO and click on the map. It looks like they took the photo within weeks of the tornado and the width of the path and the complete destruction is incredible. For contrast, type in Ferguson, MO and realize how much smaller this tornado was, and it was not small. I could have picked up trees all summer.

Calculate Board Feet? Go Figure.

Figuring out board feet is a way of life for me. Both logs and the lumber produced are figured in board feet, so I can’t really escape it, whether I am in the shop or at the sawmill. It is easy for me to forget that this isn’t an everyday occurrence for everyone else, even full-time woodworkers. I know that most woodworkers can explain what a board foot is, or at least won’t admit that they don’t know what it is, but I am still surprised when I ask someone how much lumber they need and they respond along the lines of, “Oh, six or seven boards.” This doesn’t tell me much because I don’t know how thick, long or wide those six or seven boards are in someone else’s mind. That’s where board feet come into play.

Board feet is a measure of the volume of wood, not just the surface area. A single board foot measures one square foot x 1″ thick. By the way, the thickness is based on the rough-cut thickness, not the finish-planed thickness. So, 4/4 thick hardwood lumber (rough-sawn at 1-1/8″ thick and finish-planed to 3/4″ thick) that has one square foot of surface is equal to one board foot. If that same square foot was 2″ thick, it would measure two board feet.

It would be easy enough to figure it out if all wood came in 12″ x 12″  1″ chunks, but it doesn’t. Random widths and random lengths are standard for hardwoods, which creates the need for some math and a better understanding of the calculations. Let’s start with just a single board. Here are three ways to approach it:

• Length (in inches) x Width (in inches) x Thickness (in inches) ÷ 144
• Length (in feet) x Width (in inches) x Thickness (in inches) ÷ 12
• Length (in feet) x Width (in feet) x Thickness (in inches)

Let’s plug in the dimensions of a specific board to see how it works. The measurements are Length (96″ or 8′)  x Width (9″ or .75′) x Thickness (1.5″)

• Length (96″) x Width (9″) x Thickness (1.5) = 1296 ÷ 144 = 9 bd. ft.
• Length (8′) x Width (9″) x Thickness (1.5) = 108 ÷ 12 = 9 bd. ft.
• Length (8′) x Width (.75′) x Thickness (1.5)  = 9 bd. ft.

When measuring a stack of boards it is time-consuming and sometimes impossible to measure each individual board, so averages and estimations come into play. When approaching a stack of wood, I start off by trying to get an average length. This is done by eye and is more accurate if the boards are closer in length. It is difficult to get a good average in a stack that ranges from 16′ to 4′. In that situation it is best to make a couple of groups if you can and then get an average. After you get an average length of the stack, measure the width of the stack. Be sure to subtract the air-spaces from the average width of the stack. Next, get the thickness of the boards. Take the time to make separate piles for different thicknesses. If the pile is a mixture of thicknesses an average can also be taken. The last bit of accounting is to determine the number of layers in the stack. Here’s how the calculations go for stacks of wood:

• Length (in inches) x Width (in inches) x Thickness (in inches)
x Layers ÷ 144
• Length (in feet) x Width (in inches) x Thickness (in inches)
x Layers ÷ 12
• Length (in feet) x Width (in feet) x Thickness (in inches)
x Layers

Here are some real dimensions to see how it plays out. The average measurements of the stack are Length (120″ or 10′)  x Width (48″ or 4′) x Thickness (1″) x 20 Layers:

• Length (120″) x Width (48″) x Thickness (1″)
x Layers (20) = 115,200 ÷ 144 = 800 bd. ft.
• Length (10′) x Width (48″) x Thickness (1″)
x Layers (20) = 9600 ÷ 12 = 800 bd. ft.
• Length (10′) x Width (4′) x Thickness (1″)
x Layers (20) = 800 bd. ft.

I normally calculate using inches divided by 144 for all the measurements because my random length lumber is very random. Lumber from large mills is usually cut to the nearest foot with packs consisting of only two lengths, 8′ and 9′, for example. In that case, using feet instead of inches is the simpler method.

The easiest to calculate is 12′ long, 1″ thick lumber. An 8″ wide board is 8 bd. ft., no calculation necessary. Just change inches to feet and go home.

The Best Tape Measure Ever

I have been through a lot of tape measures. I either lose them, break them or loan them out to measure lumber and they inadvertently end up in someone else’s pocket. I have tried to combat these loses in many ways. I thought I had the system beat when I used Craftsman tape measures. They worked well, weren’t too expensive and when they broke I could get them replaced for free. But, that didn’t do a thing for the ones that I just lost outright. So, outsmarting the system again, I went with the $2.00 tape measures from the paint store. They were pretty good for two bucks, and at that price I could by six at a time and not have to worry about losing them or breaking them or letting someone borrow them for a very long time.

During this $2.00 phase, I also tried other tape measures. At Woodcraft, they sold a flat tape measure designed for more accurate marking. That intrigued me. I always felt like the curve of the tape measure felt a little inaccurate, a bit too forced. Maybe this flat thing was the way to go. It did lay flat on the board and I felt like my marks we accurately transferred. Other than that, I wanted to burn the thing. After working forever with a tape measure that had a backbone it was impossible to work with a spineless substitute. When I pulled out the tape and wanted it to extend just a foot beyond my reach, it would just curl up into a ball. Hate, hate, hate.

At the same time my $2.00 tape measures were quickly fading. They were 16′ long, but not very wide. They were easily bent and creased, the numbers wore off, the springs locked up, and still, I couldn’t part with them. They weren’t totally dead, so I couldn’t justify pitching them, but they were getting worse by the day. So, it came down to decision time. What to do? Six more $2.00 tape measures, a new Craftsman, or maybe something altogether different?

A friend that I worked with at the time, had a Stanley Fat Max that he always used. I never used it because it was so big. It seemed like it would always be in the way and pull down my pants with the weight. Plus, I didn’t need to carry around a 25′ tape all day, every day, since the longest thing I usually measured was 16′. I convinced myself that I was a medium-sized tape measure guy anyway, more delicate perhaps, but not some hack carpenter with a crazy-big tape measure. But… more and more guys had the Fat Max. And not just guys. Danielle, a female carpenter that I worked with on several jobs was carrying the Fat Max. So, I checked it out. $25-$30. Pass. Weeks go by. Check it out again. Still $25-$30. I’m a cheap skate. Pass. Head to the paint store.

Then Christmas comes along. Christmas is a time for gift cards to the Home Depot (at least for me) and the quandary that follows. Do I buy stuff for my business, or not? I opt for not, but I never know what to buy. I want to purchase something for myself that I normally wouldn’t, but at the same time I want it to be something that I will use. For a lot of woodworkers, it is usually a hand tool that is nicer than necessary, and for me it was the Fat Max Extreme. It was chrome-coated plastic and looked like a million bucks. It was fat with a PH and still $25-$30. I took it home, unable to believe that I spent that much on a tape measure. Buyers remorse set in. In no world, was I going to get that much value out of a stinkin’ tape measure. That was two years ago and that tape measure is still going strong.

Here's what a new Stanley Fat Max Extreme looks like.

I have others as back up, but I might as well only have one. I will search high and low for it, even when I have the backup in my hand. It is no longer as pretty as it used to be on the outside, but it still works awesome. It will extend out 11′ without flopping to the ground. That may not seem like a big deal to us fine woodworkers, but it comes in handy every day. The tape is strong overall and doesn’t easily bend (mine has no creases yet). The tape itself is super bright and well-coated so the numbers don’t rub off. And, one of the things I like the most is one that I was sure I would hate – the big tongue. That tongue is strong. I have dropped my tape measure countless times and the tongue is just as square as the day it was made. It just measures accurately day after day. All my other tape measures have mangled tongues that only get me within plus or minus 1/16″ of an inch.

Here's what mine looks like.

The Fat Max is by far the best tape measure ever. It solved all of my problems. It is accurate and rugged, so no more busted tape measures. I like it so well, that I don’t let anyone borrow it, so no more walking-away tape measures. And, here’s the kicker. Since it is so expensive, I always know where that thing is, so no more lost tape measures.

My Biggest (Woodworking) Blunder

I don’t like to dwell on my mistakes. I tell myself, “It’s just wood. You are not saving the world. Shut up, cut another piece and get back to work.” Most of the time, the mistakes aren’t that big and they are really nothing to worry about. Sometimes they are harder to shrug off. And sometimes, they are legendary.

I’ll paint the scene for you. I was young – 22 and fresh out of college, working at my first and only “real” job. I was an art director at an advertising agency surrounded by creative types. I played the role of maintenance man and wasn’t afraid to jump in when something needed fixing. I had some woodworking experience and thought that I knew enough to keep me out of trouble. Boy, was I wrong.

It started out simple enough. Our boss, who was becoming more scarce in the office, had a roll-top desk that was always open. He used it when he was in the office, but he wanted it closed and locked when he was out of the office. He couldn’t lock it because of the wires from the telephone and other electronics that had to go out the front of the desk and wrap around the side to get to an outlet. Simple right? Just drill a hole in the back of the desk and run the wires through. No problem.

The next day I brought in my drill, decided where everything should go and figured out the placement of my hole. I drilled a big hole through the back. It was a chippy, two-holes-next-to-eachother-wiggle-the-drill sort of operation. I made sure that all of the wires, especially those with the big plugs, would easily fit. It didn’t matter too much how it looked, after all it was totally hidden in a little cubby-hole.

I ran the wires through, plugged everything in and cleaned up the debris. All that was left was the basking. I love to bask after a job. So, Chris the accountant who asked me to do the job, came in to take a look. I proudly showed her what I did and pulled down the roll-top to show her how nice it worked. I should say, I pulled ON the roll-top. It seemed to stick. I thought well, maybe there is something in there, maybe it hasn’t been closed in a while, maybe it is just a little – Oh No!, Oh No!, Oh No!, Oh No! (the Oh No’s! went on for awhile). It didn’t take me long to figure out what the problem was. Yep, I drilled right through the roll-top that happens to hide in the back when the desk is open. I pulled out the wires and pulled down the roll-top (by the way, it worked great without the wires going through it). Down it came and there is was, right at eye level. The biggest, chippy, two-holes-next-to-eachother-wiggle-the-drill hole you have ever seen. The basking was officially cancelled, and after I got done changing my pants, it was decided that someone else should “fix” it.

This is by far my biggest blunder and one by which all others will be judged. I have often thought about writing it up and sending it in to American Woodworker magazine’s Oops! section, but it just didn’t seem right to get paid for messing up that bad.