For all of you out there that hate sanding, there is a new fun-to-use tool that takes almost all the work out of it, and may even make it fun. The new “Whirl-Whizz” sander combines the sanding power of four orbital sanders with the joy of playing with your favorite christmas present to make short work of even the most difficult sanding.
“We always had trouble finding anyone that wanted to sand the bottom of our slab tables and other hard to reach surfaces, like wood beams and ceilings,” says Scott Wunder from WunderWoods Custom Hardwoods. “That was until we started using the “Whirl-Whizz.” Now everyone in the shop wants to sand. Our only problem now is making sure that we have enough sandpaper on hand”.
The “Whirl-Whizz” sander looks like a standard hobby drone with just a few modifications, but don’t be fooled, this thing is a real workhorse. The four thin plastic spinning rotors provide the perfect balance between power and finesse by pulling the sander strongly to the surface, but deflecting and riding any slight contour changes throughout the process. The end result is a super smooth, consistently sanded surface that requires no hand sanding – that’s right, no more hand sanding.
“This thing works so good that the guys started using it in places that it was never meant to go,” Wunder continued. “After they figured out how to get it to spots other than the underside of horizontal surfaces, they found it worked better than any sander they had ever used. Before long they were sanding every surface with it, top, bottom, vertical, horizontal – it didn’t matter. If they could get the “Whirl-Whizz” to run into it, then they would sand it.”
As a busy business owner with lots of sanding to get done, Wunder has ordered ten more units to make sure that he always has a sander at the ready. The current average life span of the “Whirl-Whizz” sander, including rotor wear and incidental contact with unintended targets is about 15 minutes, but Wunder expects those numbers to go up as everyone at WunderWoods gets better at operating this new generation of sander. “Every new tool takes a while to master, and this is no different,” Wunder said defending his team. “A new battery will sand for approximately six minutes. As those batteries get older and have to spend more time on the charger, the life-span of each of our units will increase as it is used less. It really is just a matter of time.”
Another benefit to shop owners besides the flawless results is that every “Whirl-Whizz” sander features an on board camera, which can be used for up-close inspection of a surface. By simply pushing a button for a still picture or holding the button for a video, it is now ultra easy to see what is really going on close-up. Many shop managers use the camera system remotely on their phone to make sure that their employees are performing as expected, even when they are away. At WunderWoods however, Scott points out, “We are having so much fun with the “Whirl-Whizz” that I didn’t even know it had a camera.”
I am terrible at remembering to take photos of my projects. I usually tell myself that I will take the pictures next time since the job isn’t officially done yet, or the background doesn’t look great, or my shop looks like it houses six families of hobos, but when the job is unceremoniously complete, I set off for my next one without even a snapshot.
In an effort to prove that I actually do work every now and then, I have pulled together a quick photographic rundown of 2014. Some of them you may have already seen, some are new, and yes, some are still missing (just imagine all of the other swell things that I did that aren’t included).
Here’s to a new year of great projects and remembering to take more photos! Happy New Year!
About a week ago we milled a big Black Oak log for our friend Martin Goebel of Goebel & Co. Furniture. It looks like he has some big plans, and they include a large tabletop for a customer. Our mission was to get at least one good slab, cut at 4″ thick, that would stay together through the drying process. The log was stout with a lot of character and a few bad spots, but it was so big that getting some slabs that met the requirement was no problem.
This is the first log that I have milled on the Lucas Mill that required the mill to be jacked up (by about 10″) to get started. The mill will cut up to 62″ wide with the chainsaw slabber attachment, and we still had to trim both sides of the butt end for the log to fit. We milled the bottom log with the slabber, and Roger Branson of Red Rooster Sawmill cut up the top logs on his Wood-Mizer LT40. In all we got about 1,600 bd. ft. out of the tree, with about 1,000 bd. ft. coming out of the bottom 10′ log.
Here are the photos of the event:
After the milling we got all of the wood back in the shop and stacked to start drying. It is nutty to know that the lumber is so big that it takes two of us just to slide one end of the slab on to the sticks. Luckily, the stacking is done, and now we wait, with our fingers crossed, in hopes that nothing breaks as it dries.
Before you answer that question, let’s discuss.
Everything I read regarding safety in the shop says don’t wear gloves when operating machinery. Gloves can get caught in moving parts and suck you in. It makes sense. Don’t wear loose clothing, tie back your hair and don’t wear gloves. But, I am not one to just let things go unquestioned. Are gloves in the shop really that dangerous?
I almost always wear gloves in the shop, even while operating machinery. They are tight-fitting cloth gloves with nitrile-dipped palms from Home Depot. I like them because they are inexpensive, fit great, aren’t too hot, and give me excellent grip. I especially like to wear them when I am using the jointer, but I find the grip to be helpful any time that I am pushing smooth-planed wood through a tool like the table saw.
I use the jointer (mine is 12″ wide) to flatten the wide face of all of my lumber before it goes through the thickness planer, leaving it flat and straight. On wider, longer and heavier boards it takes a lot of force to move them across the jointer. Often, I am really leaning into it and the gloves are the only way that I can get enough grip. I know push blocks are recommended, but they are slow and very cumbersome to use when you are faced with several days of jointing rough lumber.
On the table saw and router table, the enemy is smooth wood. I constantly envision myself losing my grip and pushing my hand right into the action. Guards, of course, would help, but we all know that there isn’t one on my table saw and there probably isn’t one on yours either. On the router table it is easier to cover the cutter and be productive, but I still want a good grip, so that I don’t jam my hand into the bit. I think gloves are the answer.
So, why are gloves dangerous? They are dangerous because if you accidentally touch that table saw blade, instead of just getting cut, you will get cut, sucked in, and cut some more. To that, I say, “Well, don’t touch the blade.” I have been doing this a long time and I still get a little nervous when my hand is getting in the vicinity of the blade. I pay attention, think about what could go wrong and try to avoid it. I always picture myself at my college bakery job at 3 a.m. making donuts. I am tired, the floor is covered with grease, my knees are locked and I am leaning forward over a boiling vat of death. But, no matter how tired I was, I knew that if I lost my balance and fell forward, I was going to catch myself on the side of the fryer and not in the bottom of the hot oil. The thought of my hand frying like a donut goes a long way to making me focus and so does the idea of sticking my hand in the table saw. Gloves aren’t an issue if you keep your hands out of the saw.
Now that I have tempted fate and thrown it out to the universe, let’s say my hand does go into the proverbial “fryer”. If I am wearing a glove, is my result guaranteed to be worse because of it? I have heard stories from friends of friends and distant acquaintances on the internet about how things were bad because of a glove. But, what about the times that an accident was averted because of gloves? It is certainly possible. Nobody is going to tell a story of how they didn’t put their hand in the saw because they had a firm grip and everything went smoothly. There is no gore there, no tale of doom to pass down from generation to generation.
With this in mind, I tried to be more scientific and find studies about gloves in the workplace. The one that I found to be the most relevant only asked questions of people who were injured on the job and whether they were wearing gloves or not. They really needed to ask glove wearers about specific times when the gloves either made their outcomes better or worse. But again, worse outcomes are going to get more airtime because you can’t identify when things went better or nothing went wrong.
For now, I am still wearing my gloves. They make me feel confident when I am close to the tools, and I think that goes a long way towards safety. In the meantime, I hope to find more scientific data and plan to do some tests by sticking gloves in the tools to see how things go. I just need to find some volunteers.
Let me know your thoughts and if you have any first-hand accounts.
I met David (Dave) Moore about a year ago, and I knew we would hit it off. From our initial conversation, I could tell that he loves wood and has an artistic sensibility. He showed up at the mill with his video camera and wasn’t afraid to use it. I knew nothing about his video-production capabilities, but wasn’t expecting much when I realized his video camera looked like a regular digital 35mm SLR camera. Needless to say, I underestimated the final results. That little camera produces an excellent picture and Dave knows his way around the editing room, as well as he does the woodworking shop.
Dave wanted to build a table for a customer out of quartersawn sycamore. I used quartersawn sycamore to build the cabinets in my last house, and I quarter-saw sycamore whenever I get the right logs (they need to be big in diameter, free of ring-shake, and preferably have a lot of dark heartwood), so I told Dave I was up for the challenge. Dave wanted to document the whole process, so he showed up to the mill just after I chainsawed the log in half to get us started. Dave can take it from here:
In case you were wundering, this is how the kitchen looked with quartersawn sycamore cabinets: